APPLICATION OF BALL POLISHING METHOD TO AL6061 MATERIAL WITH NEW DESİGNED INSERT TYPE AND INVESTIGATION OF SURFACE PROPERTIES

Feyza Aydın; Oktay Adıyaman

Makale detayları

APPLICATION OF BALL POLISHING METHOD TO AL6061 MATERIAL WITH NEW DESİGNED INSERT TYPE AND INVESTIGATION OF SURFACE PROPERTIES

Yazarlar:

Feyza Aydın | Oktay Adıyaman

Yayıncı:

Bitlis Eren University

Ana Başlıklar:

Mühendislik

Dergi:

Rahva Teknik ve Sosyal Araştırmalar Dergisi Vol.3 Issue 1, pp.58-72

Belge Tipi:

Makale

Yayın Tarihi:

6/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001291410

pISSN:

2791-6898

Anahtar kelimeler:

Özet:

 The technique of processing the workpiece surfaces by crushing without removing chips is called deep rolling. This process obtained also improves the mechanical properties of the material hardening, wear resistance, fatigue and increases the quality of the surface improvement of surface roughness.In this study, a new type of insert model was designed in order to improve the surface properties of the material, to provide the desired properties from the material and to obtain a brighter surface in the deep rolling method, and the performance of this designed insert in turning applications with different parameters was examined.In the study, the WNMG insert model, with the base technology insert radius was manufactured,used in all different areas and all turning operations were performed on the CNC lathe. Al 6061-T6 aluminum material was used in the experiments and all turning operations were performed on a CNC lathe. 143, 330, 495 N rolling force, 0.04, 0.08, 0.12 mmrev feed and 400, 600, 800 revmin speed were used as process parameters. Surface roughness and tribology of turned Al6061 parts were investigated. The most important distinguishing properties of the study is to obtain an easily replaceable insert type compatible with existing standard turning tools and to create an efficient and ergonomic alternative with the use of this design form in the deep rolling machining.

 The technique of processing the workpiece surfaces by crushing without removing chips is called deep rolling. This process obtained also improves the mechanical properties of the material hardening, wear resistance, fatigue and increases the quality of the surface improvement of surface roughness.In this study, a new type of insert model was designed in order to improve the surface properties of the material, to provide the desired properties from the material and to obtain a brighter surface in the deep rolling method, and the performance of this designed insert in turning applications with different parameters was examined.In the study, the WNMG insert model, with the base technology insert radius was manufactured,used in all different areas and all turning operations were performed on the CNC lathe. Al 6061-T6 aluminum material was used in the experiments and all turning operations were performed on a CNC lathe. 143, 330, 495 N rolling force, 0.04, 0.08, 0.12 mmrev feed and 400, 600, 800 revmin speed were used as process parameters. Surface roughness and tribology of turned Al6061 parts were investigated. The most important distinguishing properties of the study is to obtain an easily replaceable insert type compatible with existing standard turning tools and to create an efficient and ergonomic alternative with the use of this design form in the deep rolling machining.

 The technique of processing the workpiece surfaces by crushing without removing chips is called deep rolling. This process obtained also improves the mechanical properties of the material hardening, wear resistance, fatigue and increases the quality of the surface improvement of surface roughness.In this study, a new type of insert model was designed in order to improve the surface properties of the material, to provide the desired properties from the material and to obtain a brighter surface in the deep rolling method, and the performance of this designed insert in turning applications with different parameters was examined.In the study, the WNMG insert model, with the base technology insert radius was manufactured,used in all different areas and all turning operations were performed on the CNC lathe. Al 6061-T6 aluminum material was used in the experiments and all turning operations were performed on a CNC lathe. 143, 330, 495 N rolling force, 0.04, 0.08, 0.12 mmrev feed and 400, 600, 800 revmin speed were used as process parameters. Surface roughness and tribology of turned Al6061 parts were investigated. The most important distinguishing properties of the study is to obtain an easily replaceable insert type compatible with existing standard turning tools and to create an efficient and ergonomic alternative with the use of this design form in the deep rolling machining.

 İş parçası yüzeylerinin talaş kaldırılmadan ezilmek suretiyle işlenmesi tekniğine ezerek haddeleme denir. Elde edilen bu işlem malzemeye ait mekanik özelliklerin de sertleşme, aşınma direnci, yorulma iyileşmesini sağlamakta ve yüzeyin kalitesini yüzey pürüzlülüğünün iyileşmesi arttırmaktadır. Bu çalışmada, ezerek haddeleme yönteminde malzemeye ait yüzey özelliklerinin iyileştirilmesi, malzemeden istenilen özelliklerin sağlanması ve daha parlak bir yüzey elde edilmesi amacıyla yeni bir tip uç modeli tasarlanması ve tasarımı yapılan bu ucun farklı parametrelerdeki tornalama uygulamalarında kullanılarak performansı incelenmiştir. Çalışmada WNMG insert uç modeli baz alınarak uç radüsüne sahip ezici tip uç imal edilerek, farklı parametreler kullanılmış ve derin haddeleme işlemi yapılmıştır. Deneylerde Al 6061-T6 alüminyum malzemesi kullanılmış ve tüm tornalama işlemleri CNC torna tezgahın da yapılmıştır. İşlem parametreleri olarak 143, 330, 495 N haddeleme kuvveti, 0.04, 0.08, 0.12 mmdev ilerleme ve 400, 600, 800 devdak devir sayısı seçilmiştir. Tornalanan Al6061 parçalardaki yüzey pürüzlülüğü ve tribolojisi incelenmiştir. Çalışmanın en önemli ayırdedici özelliği mevcut standart tornalama katerlerine uyumlu, kolayca değiştirilebilen bir uç tipi elde edilmesi ve elde edilen bu tasarım şeklinin derin haddeleme yöntemi ile işlemede verimli ve ergonomik bir alternatif oluşturmasıdır.

Makale detayları

APPLICATION OF BALL POLISHING METHOD TO AL6061 MATERIAL WITH NEW DESİGNED INSERT TYPE AND INVESTIGATION OF SURFACE PROPERTIES

Yazarlar:

Feyza Aydın | Oktay Adıyaman

Yayıncı:

Bitlis Eren University

Ana Başlıklar:

Mühendislik

Dergi:

Rahva Teknik ve Sosyal Araştırmalar Dergisi Vol.3 Issue 1, pp.58-72

Belge Tipi:

Makale

Yayın Tarihi:

6/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001291410

pISSN:

2791-6898

Deep rolling

Surface roughness

Al6061

Microhardness

TribologyAl6061

Mikrosertlik

Derin haddeleme

Yüzey pürüzlülüğü

Triboloji.

Microhardness

Deep rolling

Surface roughness

Tribology

Sayı

Makale detayları

Yazarlar: Feyza Aydın | Oktay Adıyaman

Yayıncı: Bitlis Eren University

Ana Başlıklar: Mühendislik

Dergi: Rahva Teknik ve Sosyal Araştırmalar Dergisi Vol.3 Issue 1, pp.58-72

Belge Tipi: Makale

Yayın Tarihi: 6/2023

Belge Dili: Türkçe

Document ID (Org No.): 2001291410

pISSN: 2791-6898

Sayı

Yazarlar:

Feyza Aydın | Oktay Adıyaman

Yayıncı:

Bitlis Eren University

Ana Başlıklar:

Mühendislik

Dergi:

Rahva Teknik ve Sosyal Araştırmalar Dergisi Vol.3 Issue 1, pp.58-72

Belge Tipi:

Makale

Yayın Tarihi:

6/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001291410

pISSN:

2791-6898