Mixed model assembly line balancing with in-house parts supply considering the supermarket concept: A new mathematical model

Emel Kızılkaya Aydogan; Yılmaz Delice; Salih Himmetoğlu

Makale detayları

Mixed model assembly line balancing with in-house parts supply considering the supermarket concept: A new mathematical model

Yazarlar:

Emel Kızılkaya Aydogan | Yılmaz Delice | Salih Himmetoğlu

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Endüstri Mühendisliği | Üretimde Optimizasyon

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 2, pp.751-759

Belge Tipi:

Makale

Yayın Tarihi:

4/2025

Belge Dili:

İngilizce

Document ID (Org No.):

2001345082

pISSN:

2564-6605

Anahtar kelimeler:

Özet:

 The supermarket concept has become popular recently, especially for in-house part logistics systems, which are suitable for the full-time production philosophy of assembly lines that provide mass and high-volume production. The supermarket location problem SLP is to determine the location and number of supermarkets for the part supply from supermarkets to assembly stations. Considering the assembly line balancing problem ALBP and SLP together offers an important perspective in the facility planning step. This paper proposes a new mixed-integer linear programming MILP model to solve mixed-model assembly line balancing problem MMALBP and SLP together. The aim is to minimize the total cost of workstation installation, supermarket installation, and transportation. To verify the effectiveness of the proposed MILP model, two different model structures that solve MMALBP and SLP, both separately and simultaneously, are considered. Test problems widely used in the ALBP literature are used for computational experiments. The results of computational experiments show that the proposed model performs quite well in terms of both total costs and model execution time.

 The supermarket concept has become popular recently, especially for in-house part logistics systems, which are suitable for the full-time production philosophy of assembly lines that provide mass and high-volume production. The supermarket location problem SLP is to determine the location and number of supermarkets for the part supply from supermarkets to assembly stations. Considering the assembly line balancing problem ALBP and SLP together offers an important perspective in the facility planning step. This paper proposes a new mixed-integer linear programming MILP model to solve mixed-model assembly line balancing problem MMALBP and SLP together. The aim is to minimize the total cost of workstation installation, supermarket installation, and transportation. To verify the effectiveness of the proposed MILP model, two different model structures that solve MMALBP and SLP, both separately and simultaneously, are considered. Test problems widely used in the ALBP literature are used for computational experiments. The results of computational experiments show that the proposed model performs quite well in terms of both total costs and model execution time.

 The supermarket concept has become popular recently, especially for in-house part logistics systems, which are suitable for the full-time production philosophy of assembly lines that provide mass and high-volume production. The supermarket location problem SLP is to determine the location and number of supermarkets for the part supply from supermarkets to assembly stations. Considering the assembly line balancing problem ALBP and SLP together offers an important perspective in the facility planning step. This paper proposes a new mixed-integer linear programming MILP model to solve mixed-model assembly line balancing problem MMALBP and SLP together. The aim is to minimize the total cost of workstation installation, supermarket installation, and transportation. To verify the effectiveness of the proposed MILP model, two different model structures that solve MMALBP and SLP, both separately and simultaneously, are considered. Test problems widely used in the ALBP literature are used for computational experiments. The results of computational experiments show that the proposed model performs quite well in terms of both total costs and model execution time.

 Süpermarket konsepti, son yıllarda seri ve yüksek hacimli üretim sağlayan montaj hatlarının tam zamanlı üretim felsefesine uygun olan özellikle tesis içi parça lojistik sistemleri için popüler hale gelmiştir. Süpermarket yerleşim problemi SYP süpermarketlerden montaj istasyonlarına parça tedariki için süpermarketlerin yerini ve sayısını belirleyen problemdir. Montaj hattı dengeleme problemini MHDP ve SYPyi birlikte ele almak tesis planlama adımında önemli bir bakış açısı sunmaktadır. Bu çalışma, karışık modelli montaj hattı dengeleme problemini KMMHDP ve SYPyi birlikte çözmek için yeni bir karma tam sayılı doğrusal programlama KTDP modeli önermektedir. Amaç, iş istasyonu kurulumu, süpermarket kurulumu ve nakliye toplam maliyetini en aza indirmektir. Önerilen MILP modelinin etkinliğini doğrulamak için KMMHDPyi ve SYPyi hem ayrı hem de birlikte çözen iki farklı model yapısı ele alınmaktadır. Hesaplamalı deneyler için MHDP literatüründe yaygın bir şekilde kullanılan test problemleri kullanılmaktadır. Hesaplamalı deneylere göre önerilen matematiksel model maliyet ve model çalışma süreleri açısından başarılı bir performans sergilemiştir.

Makale detayları

Mixed model assembly line balancing with in-house parts supply considering the supermarket concept: A new mathematical model

Yazarlar:

Emel Kızılkaya Aydogan | Yılmaz Delice | Salih Himmetoğlu

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Endüstri Mühendisliği | Üretimde Optimizasyon

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 2, pp.751-759

Belge Tipi:

Makale

Yayın Tarihi:

4/2025

Belge Dili:

İngilizce

Document ID (Org No.):

2001345082

pISSN:

2564-6605

Supermarket concept

Mixed-model assembly line balancing problem

Part supply

Supermarket location

Mixed integer linear programmingSüpermarket konsepti

Karışık modelli montaj hattı dengeleme problemi

Parça tedariki

Süpermarket yerleşimi

Karma tamsayılı doğrusal programlama

Sayı

Makale detayları

Yazarlar: Emel Kızılkaya Aydogan | Yılmaz Delice | Salih Himmetoğlu

Yayıncı: Nigde Omer Halisdemir University

Ana Başlıklar: Endüstri Mühendisliği | Üretimde Optimizasyon

Dergi: Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 2, pp.751-759

Belge Tipi: Makale

Yayın Tarihi: 4/2025

Belge Dili: İngilizce

Document ID (Org No.): 2001345082

pISSN: 2564-6605

Sayı

Yazarlar:

Emel Kızılkaya Aydogan | Yılmaz Delice | Salih Himmetoğlu

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Endüstri Mühendisliği | Üretimde Optimizasyon

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 2, pp.751-759

Belge Tipi:

Makale

Yayın Tarihi:

4/2025

Belge Dili:

İngilizce

Document ID (Org No.):

2001345082

pISSN:

2564-6605