Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel

Bilal Kurşuncu

Makale detayları

Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel

Yazarlar:

Bilal Kurşuncu

Yayıncı:

Duzce University

Ana Başlıklar:

Mühendislik

Dergi:

Düzce Üniversitesi Bilim ve Teknoloji Dergisi Vol.11 Issue 3, pp.1206-1217

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

İngilizce

Document ID (Org No.):

2001293577

pISSN:

2148-2446

Anahtar kelimeler:

Özet:

 In the die-molding industry, milling steels in a hardened condition is common. Tool wear and cutting-forces occurring during this process must be considered for better surface quality. The cutting performance of nano-layered AlTiNTiN coated carbide cutting-tools in AISI D2 face-milling was evaluated in this work. Single-layer hard-coated carbide cutting-tools and uncoated cutting-tools were used to compare cutting performance testing. All cutting-speeds nano-layer AlTiNTiN coated carbide cutting tool presented longer cutting-length than TiAlN and TiN coated ones and uncoated tool. Notch wear is an overriding wear mechanism, followed by build-up edge formation for all cutting-tools. Using a nano-layer AlTiN  TiN hard-coating, cutting-force values were lowered in all experiments.

 In the die-molding industry, milling steels in a hardened condition is common. Tool wear and cutting-forces occurring during this process must be considered for better surface quality. The cutting performance of nano-layered AlTiNTiN coated carbide cutting-tools in AISI D2 face-milling was evaluated in this work. Single-layer hard-coated carbide cutting-tools and uncoated cutting-tools were used to compare cutting performance testing. All cutting-speeds nano-layer AlTiNTiN coated carbide cutting tool presented longer cutting-length than TiAlN and TiN coated ones and uncoated tool. Notch wear is an overriding wear mechanism, followed by build-up edge formation for all cutting-tools. Using a nano-layer AlTiN  TiN hard-coating, cutting-force values were lowered in all experiments.

 In the die-molding industry, milling steels in a hardened condition is common. Tool wear and cutting-forces occurring during this process must be considered for better surface quality. The cutting performance of nano-layered AlTiNTiN coated carbide cutting-tools in AISI D2 face-milling was evaluated in this work. Single-layer hard-coated carbide cutting-tools and uncoated cutting-tools were used to compare cutting performance testing. All cutting-speeds nano-layer AlTiNTiN coated carbide cutting tool presented longer cutting-length than TiAlN and TiN coated ones and uncoated tool. Notch wear is an overriding wear mechanism, followed by build-up edge formation for all cutting-tools. Using a nano-layer AlTiN  TiN hard-coating, cutting-force values were lowered in all experiments.

 Kalıp döküm endüstrisinde, çeliklerin sertleştirilmiş durumda frezelenmesi yaygındır. Daha iyi bir yüzey kalitesi için bu işlem sırasında oluşan takım aşınması ve kesme kuvvetleri dikkate alınmalıdır. Bu çalışmada, nano katmanlı AlTiNTiN kaplı karbür kesici takımların AISI D2 yüzey frezelemede kesme performansı incelenmiştir. Kesme performansı karşılaştırmak için tek katmanlı sert kaplamalı karbür kesici takımlar ve kaplamasız kesici takımlar kullanılmıştır. Tüm kesme hızlarında, nano katmanlı AlTiNTiN kaplı karbür kesici takım, TiAlN ve TiN kaplı olanlardan ve kaplamasız takımdan daha uzun takım ömrü sergilemiştir. Tüm kesici takımlarda çentik aşınması ve yığma kenar oluşumu etkin aşınmaları olduğu görülmüştür. Tüm parametrelerde nano katmanlı AlTiNTiN sert kaplamalar kullanılarak daha düşük kesme kuvveti değerleri ölçülmüştür.

Makale detayları

Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel

Yazarlar:

Bilal Kurşuncu

Yayıncı:

Duzce University

Ana Başlıklar:

Mühendislik

Dergi:

Düzce Üniversitesi Bilim ve Teknoloji Dergisi Vol.11 Issue 3, pp.1206-1217

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

İngilizce

Document ID (Org No.):

2001293577

pISSN:

2148-2446

Tool wear

Cutting-force

Hardened steel

High-speed machining

nano-layer hard-coatings.Tool wear

Cutting-force

Hardened steel

High-speed machining

nano-layer hard-coatings.

Sayı

Makale detayları

Yazarlar: Bilal Kurşuncu

Yayıncı: Duzce University

Ana Başlıklar: Mühendislik

Dergi: Düzce Üniversitesi Bilim ve Teknoloji Dergisi Vol.11 Issue 3, pp.1206-1217

Belge Tipi: Makale

Yayın Tarihi: 7/2023

Belge Dili: İngilizce

Document ID (Org No.): 2001293577

pISSN: 2148-2446

Sayı

Yazarlar:

Bilal Kurşuncu

Yayıncı:

Duzce University

Ana Başlıklar:

Mühendislik

Dergi:

Düzce Üniversitesi Bilim ve Teknoloji Dergisi Vol.11 Issue 3, pp.1206-1217

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

İngilizce

Document ID (Org No.):

2001293577

pISSN:

2148-2446