An Overview of Manufacturing Execution Systems and Overall Equipment Effectiveness Analysis in a Manufacturing Company

Mustafa Denizli

Makale detayları

An Overview of Manufacturing Execution Systems and Overall Equipment Effectiveness Analysis in a Manufacturing Company

Yazarlar:

Mustafa Denizli

Yayıncı:

Duzce University

Ana Başlıklar:

Mechanical Engineering (Other)

Dergi:

Düzce University Journal of Technical Sciences Vol.3 Issue 1, pp.46-58

Belge Tipi:

Makale

Yayın Tarihi:

6/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001351248

pISSN:

3023-591X

Anahtar kelimeler:

Özet:

 MES Manufacturing Execution System is a software system that provides real-time monitoring, regulation and control of manufacturing processes by establishing a digital bridge between machines, employees and processes in the manufacturing field. With digital transformation and technological developments, many processes in businesses have become computer-based. This has made it possible to remotely control devices, exchange data and optimize processes. MES systems play a critical role in increasing efficiency in production, reducing errors and improving resource utilization. However, despite this, the MES usage rate in Türkiye is still low and lags behind the global average. This situation reveals that domestic businesses need to show more interest and invest in MES systems in the digitalization process. This study covers basic information about MES, standards and communication protocols related to the systems; and also, with the Total Equipment Effectiveness OEE analysis carried out in a sample company, improvement areas for efficiency increase, causes of production losses and solution suggestions are revealed. The findings are aimed to raise awareness and contribute to future academic research and industrial applications.

 MES Manufacturing Execution System is a software system that provides real-time monitoring, regulation and control of manufacturing processes by establishing a digital bridge between machines, employees and processes in the manufacturing field. With digital transformation and technological developments, many processes in businesses have become computer-based. This has made it possible to remotely control devices, exchange data and optimize processes. MES systems play a critical role in increasing efficiency in production, reducing errors and improving resource utilization. However, despite this, the MES usage rate in Türkiye is still low and lags behind the global average. This situation reveals that domestic businesses need to show more interest and invest in MES systems in the digitalization process. This study covers basic information about MES, standards and communication protocols related to the systems; and also, with the Total Equipment Effectiveness OEE analysis carried out in a sample company, improvement areas for efficiency increase, causes of production losses and solution suggestions are revealed. The findings are aimed to raise awareness and contribute to future academic research and industrial applications.

 MES Manufacturing Execution System is a software system that provides real-time monitoring, regulation and control of manufacturing processes by establishing a digital bridge between machines, employees and processes in the manufacturing field. With digital transformation and technological developments, many processes in businesses have become computer-based. This has made it possible to remotely control devices, exchange data and optimize processes. MES systems play a critical role in increasing efficiency in production, reducing errors and improving resource utilization. However, despite this, the MES usage rate in Türkiye is still low and lags behind the global average. This situation reveals that domestic businesses need to show more interest and invest in MES systems in the digitalization process. This study covers basic information about MES, standards and communication protocols related to the systems; and also, with the Total Equipment Effectiveness OEE analysis carried out in a sample company, improvement areas for efficiency increase, causes of production losses and solution suggestions are revealed. The findings are aimed to raise awareness and contribute to future academic research and industrial applications.

 MES Manufacturing Execution System imalat alanındaki makineler, çalışanlar ve süreçler arasında dijital bir köprü kurarak; imalat süreçlerinin gerçek zamanlı izlenmesini, düzenlenmesini ve control edilmesini sağlayan bir yazılım sistemidir. Dijital dönüşüm ve teknolojik gelişmelerle birlikte işletmelerdeki birçok süreç bilgisayar tabanlı hâle gelmiştir. Bu durum, cihazların uzaktan kontrolünü, veri alışverişini ve süreçlerin optimizasyonunu mümkün kılmıştır. MES sistemleri; üretimde verimliliği artırmak, hataları azaltmak ve kaynak kullanımını iyileştirmek açısından kritik bir rol oynamaktadır. Ancak buna rağmen Türkiyedeki MES kullanım oranı hâlen düşük seviyelerde olup küresel ortalamanın gerisindedir. Bu durum, yerli işletmelerin dijitalleşme sürecinde MES sistemlerine daha fazla ilgi göstermeleri ve yatırım yapmaları gerektiğini ortaya koymaktadır. Bu çalışmada, MES ile ilgili temel bilgiler, sistemlere ilişkin standartlar ve iletişim protokolleri ele alınmakta; ayrıca örnek bir firmada gerçekleştirilen Toplam Ekipman Etkinliği OEE analizi ile verimlilik artışına yönelik iyileştirme alanları, üretim kayıplarının nedenleri ve çözüm önerileri ortaya konulmaktadır. Elde edilen bulguların, gelecekteki akademik araştırmalara ve endüstriyel uygulamalara farkındalık sağlaması ve katkı sunması hedeflenmektedir.

Makale detayları

An Overview of Manufacturing Execution Systems and Overall Equipment Effectiveness Analysis in a Manufacturing Company

Yazarlar:

Mustafa Denizli

Yayıncı:

Duzce University

Ana Başlıklar:

Mechanical Engineering (Other)

Dergi:

Düzce University Journal of Technical Sciences Vol.3 Issue 1, pp.46-58

Belge Tipi:

Makale

Yayın Tarihi:

6/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001351248

pISSN:

3023-591X

Manufacturing Execution Systems

Digital Transformation

Production Efficiency

Communication Protokols

Overall Equipment Effectivenessİmalat Yürütme Sistemleri

Dijital Dönüşüm

Üretim Verimliliği

İletişim Protokolleri

Toplam Ekipman Etkinliği

Sayı

Makale detayları

Yazarlar: Mustafa Denizli

Yayıncı: Duzce University

Ana Başlıklar: Mechanical Engineering (Other)

Dergi: Düzce University Journal of Technical Sciences Vol.3 Issue 1, pp.46-58

Belge Tipi: Makale

Yayın Tarihi: 6/2025

Belge Dili: Türkçe

Document ID (Org No.): 2001351248

pISSN: 3023-591X

Sayı

Yazarlar:

Mustafa Denizli

Yayıncı:

Duzce University

Ana Başlıklar:

Mechanical Engineering (Other)

Dergi:

Düzce University Journal of Technical Sciences Vol.3 Issue 1, pp.46-58

Belge Tipi:

Makale

Yayın Tarihi:

6/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001351248

pISSN:

3023-591X