Using marble waste dust as an alternative raw material in glazes for high voltage porcelain insulators

Aliosman Tiryaki; Müge Tarhan

Makale detayları

Using marble waste dust as an alternative raw material in glazes for high voltage porcelain insulators

Yazarlar:

Aliosman Tiryaki | Müge Tarhan

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Malzeme Mühendisliğinde Seramik

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 1, pp.201-208

Belge Tipi:

Makale

Yayın Tarihi:

1/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001339053

pISSN:

2564-6605

Anahtar kelimeler:

Özet:

 Today, increasing energy consumption and the establishment of new settlements or industrial zones also increase the need for new energy lines and insulators. Porcelain insulators, one of the types of insulator materials, are still considered the most preferred insulator type in the field. These insulators have a glaze layer on their surfaces to protect the insulator structure, increase product strength and provide the necessary electrical properties. Quartz, feldspar, clay, kaolin, calcite, dolomite and coloring oxide or pigment are used in porcelain insulator glazes. The increase in porcelain insulator production also increases glaze consumption. Increasing costs and resource depletion have led the sector to seek alternative raw material sources. In addition, the rapidly increasing amount of waste poses a threat to the future of our world and is one of the main causes of environmental pollution. In this study, new glaze recipes were created by using marble waste instead of calcite and dolomite in the glaze recipe used in high voltage porcelain insulators. The physical and optical properties of the porcelain insulator bodies to which the created recipes were applied were examined. In addition, the rheological properties, thermal behaviors and phase analyses of the glaze recipes were examined. According to the results, technical properties similar to the standard glaze were obtained with the use of marble waste dust, and it was determined that approximately 7 of marble waste could be used in insulator glazes. As a result of the study, the evaluation of marble waste in high voltage porcelain insulator glazes is beneficial in environmental, mechanical, chemical and economic terms.

 Today, increasing energy consumption and the establishment of new settlements or industrial zones also increase the need for new energy lines and insulators. Porcelain insulators, one of the types of insulator materials, are still considered the most preferred insulator type in the field. These insulators have a glaze layer on their surfaces to protect the insulator structure, increase product strength and provide the necessary electrical properties. Quartz, feldspar, clay, kaolin, calcite, dolomite and coloring oxide or pigment are used in porcelain insulator glazes. The increase in porcelain insulator production also increases glaze consumption. Increasing costs and resource depletion have led the sector to seek alternative raw material sources. In addition, the rapidly increasing amount of waste poses a threat to the future of our world and is one of the main causes of environmental pollution. In this study, new glaze recipes were created by using marble waste instead of calcite and dolomite in the glaze recipe used in high voltage porcelain insulators. The physical and optical properties of the porcelain insulator bodies to which the created recipes were applied were examined. In addition, the rheological properties, thermal behaviors and phase analyses of the glaze recipes were examined. According to the results, technical properties similar to the standard glaze were obtained with the use of marble waste dust, and it was determined that approximately 7 of marble waste could be used in insulator glazes. As a result of the study, the evaluation of marble waste in high voltage porcelain insulator glazes is beneficial in environmental, mechanical, chemical and economic terms.

 Today, increasing energy consumption and the establishment of new settlements or industrial zones also increase the need for new energy lines and insulators. Porcelain insulators, one of the types of insulator materials, are still considered the most preferred insulator type in the field. These insulators have a glaze layer on their surfaces to protect the insulator structure, increase product strength and provide the necessary electrical properties. Quartz, feldspar, clay, kaolin, calcite, dolomite and coloring oxide or pigment are used in porcelain insulator glazes. The increase in porcelain insulator production also increases glaze consumption. Increasing costs and resource depletion have led the sector to seek alternative raw material sources. In addition, the rapidly increasing amount of waste poses a threat to the future of our world and is one of the main causes of environmental pollution. In this study, new glaze recipes were created by using marble waste instead of calcite and dolomite in the glaze recipe used in high voltage porcelain insulators. The physical and optical properties of the porcelain insulator bodies to which the created recipes were applied were examined. In addition, the rheological properties, thermal behaviors and phase analyses of the glaze recipes were examined. According to the results, technical properties similar to the standard glaze were obtained with the use of marble waste dust, and it was determined that approximately 7 of marble waste could be used in insulator glazes. As a result of the study, the evaluation of marble waste in high voltage porcelain insulator glazes is beneficial in environmental, mechanical, chemical and economic terms.

 Günümüzde artan enerji tüketimi ve yeni yerleşim ya da sanayi bölgelerinin kurulması yeni enerji hatlarına ve izolatörlere olan ihtiyacı da arttırmaktadır. İzolatör çeşitlerinden biri olan porselen izolatörler hala alanında en çok tercih edilen izolatör tipi olarak kabul edilmektedir. İzolatörlerin yüzeylerinde izolatör bünyesini korumak, ürün mukavemetini arttırmak ve gerekli elektriksel özellikleri sağlamak için sır tabakası bulunmaktadır. Porselen izolatör sırlarında kuvars, feldspat, kil, kaolen, kalsit, dolomit ve renklendirici oksit ya da pigment kullanılmaktadır. Porselen izolatör üretimindeki artış dolayısıyla sır tüketimini de arttırmaktadır. Artan maliyetler ve kaynakların tükenmesi sektörü alternatif ham madde kaynakları arayışına yöneltmiştir. Ayrıca miktarsal olarak hızla artan atık miktarı dünyamızın geleceği için tehdit oluşturmaktadır ve çevre kirliliğinin başlıca nedenlerindendir. Yapılan bu çalışmada yüksek gerilim porselen izolatörlerinde kullanılan sır reçetesinde yer alan kalsit ve dolomit yerine mermer atığı kullanılarak yeni sır reçeteleri oluşturulmuştur. Oluşturulan reçetelerin uygulandığı porselen izolatör bünyelerin fiziksel ve optik özellikleri incelenmiştir. Ayrıca sır reçetelerinin reolojik özellikleri, ısıl davranışları ve faz analizleri incelenmiştir. Sonuçlara göre mermer atık tozun kullanımı ile standart sıra benzer teknik özellikler elde edilmiş, yaklaşık  7 oranında mermer atığının izolatör sırlarında kullanılabileceği belirlemiştir. Mermer atık tozlarının yüksek gerilim porselen izolatör sırlarında değerlendirilmesi; çevresel, mekanik, kimyasal ve ekonomik olarak fayda sağlayacaktır.

Makale detayları

Using marble waste dust as an alternative raw material in glazes for high voltage porcelain insulators

Yazarlar:

Aliosman Tiryaki | Müge Tarhan

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Malzeme Mühendisliğinde Seramik

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 1, pp.201-208

Belge Tipi:

Makale

Yayın Tarihi:

1/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001339053

pISSN:

2564-6605

Marble waste dust

marble waste

porcelain insulator

high voltage insulator

glazeMermer atık tozu

mermer atığı

porselen izolatör

yüksek gerilim izolatör

Sayı

Makale detayları

Yazarlar: Aliosman Tiryaki | Müge Tarhan

Yayıncı: Nigde Omer Halisdemir University

Ana Başlıklar: Malzeme Mühendisliğinde Seramik

Dergi: Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 1, pp.201-208

Belge Tipi: Makale

Yayın Tarihi: 1/2025

Belge Dili: Türkçe

Document ID (Org No.): 2001339053

pISSN: 2564-6605

Sayı

Yazarlar:

Aliosman Tiryaki | Müge Tarhan

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Malzeme Mühendisliğinde Seramik

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.14 Issue 1, pp.201-208

Belge Tipi:

Makale

Yayın Tarihi:

1/2025

Belge Dili:

Türkçe

Document ID (Org No.):

2001339053

pISSN:

2564-6605