Thrust force optimization of AISI 1050 steel in drilling process

Murat Özsoy; Yunus Zübeyir Turgut; Neslihan Özsoy; Seçil Ekşi

Makale detayları

Thrust force optimization of AISI 1050 steel in drilling process

Yazarlar:

Murat Özsoy | Yunus Zübeyir Turgut | Neslihan Özsoy | Seçil Ekşi

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Makine Mühendisliği

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.12 Issue 3, pp.905-911

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001295882

pISSN:

2564-6605

Anahtar kelimeler:

Özet:

 Drilling has a large share in the manufacturing sector. For this reason, optimum cutting parameters must be obtained for the lowest cost and highest hole quality. In this study, hole drilling tests were carried out according to Taguchi L932 experimental design using AISI 1050 steel. The experiments measured the thrust forces Fz formed during drilling. Cutting speed 110-120-130 mmin and feed rate per tooth 0.1-0.12-0.14 mmtooth were considered test parameters. Taguchi optimization, variance ANOVA and regression analyses were performed with the help of the Minitab 19 program concerning the maximum thrust force results obtained from the experiments. The statistical analysis investigated the optimum levels of cutting parameters that minimize the thrust force and the effect ratios of cutting parameters on the thrust force. The optimum cutting speed level was 110 mmin, and the optimum feed rate per tooth was 0.10 mmtooth. In addition, according to the ANOVA results of the measured thrust force results, the effective rate of the cutting speed on the thrust force was calculated as 2.73, and the effective ratio of the feed rate per tooth was calculated as 96.54.

 Drilling has a large share in the manufacturing sector. For this reason, optimum cutting parameters must be obtained for the lowest cost and highest hole quality. In this study, hole drilling tests were carried out according to Taguchi L932 experimental design using AISI 1050 steel. The experiments measured the thrust forces Fz formed during drilling. Cutting speed 110-120-130 mmin and feed rate per tooth 0.1-0.12-0.14 mmtooth were considered test parameters. Taguchi optimization, variance ANOVA and regression analyses were performed with the help of the Minitab 19 program concerning the maximum thrust force results obtained from the experiments. The statistical analysis investigated the optimum levels of cutting parameters that minimize the thrust force and the effect ratios of cutting parameters on the thrust force. The optimum cutting speed level was 110 mmin, and the optimum feed rate per tooth was 0.10 mmtooth. In addition, according to the ANOVA results of the measured thrust force results, the effective rate of the cutting speed on the thrust force was calculated as 2.73, and the effective ratio of the feed rate per tooth was calculated as 96.54.

 Drilling has a large share in the manufacturing sector. For this reason, optimum cutting parameters must be obtained for the lowest cost and highest hole quality. In this study, hole drilling tests were carried out according to Taguchi L932 experimental design using AISI 1050 steel. The experiments measured the thrust forces Fz formed during drilling. Cutting speed 110-120-130 mmin and feed rate per tooth 0.1-0.12-0.14 mmtooth were considered test parameters. Taguchi optimization, variance ANOVA and regression analyses were performed with the help of the Minitab 19 program concerning the maximum thrust force results obtained from the experiments. The statistical analysis investigated the optimum levels of cutting parameters that minimize the thrust force and the effect ratios of cutting parameters on the thrust force. The optimum cutting speed level was 110 mmin, and the optimum feed rate per tooth was 0.10 mmtooth. In addition, according to the ANOVA results of the measured thrust force results, the effective rate of the cutting speed on the thrust force was calculated as 2.73, and the effective ratio of the feed rate per tooth was calculated as 96.54.

 İmalat sektörü içinde delik delme işleminin büyük bir payı bulunmaktadır. Bu nedenle en düşük maliyet ve en yüksek delik kalitesi için optimum kesme parametrelerinin elde edilmesi gerekmektedir. Bu çalışmada AISI 1050 çeliği kullanılarak Taguchi L932 deney tasarıma göre delik delme deneyleri gerçekleştirilmiştir. Deneylerde delik delme esnasında oluşan itme kuvvetleri Fz ölçülmüştür. Deney parametreleri olarak kesme hızı 110-120-130 mdk ve diş başı ilerleme miktarı 0.1-0.12-0.14 mmdiş ele alınmıştır. Deneylerden elde edilen maksimum itme kuvveti sonuçları referans alınarak Taguchi optimizasyonu, varyans ANOVA ve regresyon analizleri Minitab 19 programı yardımıyla yapılmıştır. İstatiksel analizlerle itme kuvvetini minimize eden kesme parametrelerinin optimum seviyeleri ve kesme parametrelerinin itme kuvveti üzerindeki etki oranları incelenmiştir. Optimum kesme hızı seviyesi 110 mdk, optimum diş başı ilerleme miktarı seviyesi ise 0.10 mmdiş olarak tespit edilmiştir. Ayrıca ölçülen itme kuvveti sonuçlarının ANOVA sonuçlarına göre, itme kuvveti üzerinde kesme hızının etki oranı 2.73 diş başı ilerleme miktarının etki oranı ise 96.54 olarak hesaplanmıştır.

Makale detayları

Thrust force optimization of AISI 1050 steel in drilling process

Yazarlar:

Murat Özsoy | Yunus Zübeyir Turgut | Neslihan Özsoy | Seçil Ekşi

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Makine Mühendisliği

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.12 Issue 3, pp.905-911

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001295882

pISSN:

2564-6605

Machining

Drilling

AISI 1050

Thrust force

OptimizationTalaşlı imalat

Delik delme

AISI 1050

İtme kuvveti

Optimizasyon

Sayı

Makale detayları

Yazarlar: Murat Özsoy | Yunus Zübeyir Turgut | Neslihan Özsoy | Seçil Ekşi

Yayıncı: Nigde Omer Halisdemir University

Ana Başlıklar: Makine Mühendisliği

Dergi: Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.12 Issue 3, pp.905-911

Belge Tipi: Makale

Yayın Tarihi: 7/2023

Belge Dili: Türkçe

Document ID (Org No.): 2001295882

pISSN: 2564-6605

Sayı

Yazarlar:

Murat Özsoy | Yunus Zübeyir Turgut | Neslihan Özsoy | Seçil Ekşi

Yayıncı:

Nigde Omer Halisdemir University

Ana Başlıklar:

Makine Mühendisliği

Dergi:

Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi Vol.12 Issue 3, pp.905-911

Belge Tipi:

Makale

Yayın Tarihi:

7/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001295882

pISSN:

2564-6605