EFFECT OF CUTTING PARAMETERS ON SURFACE ROUGHNESS IN MILLING S355J2+N STEEL USING CARBIDE TOOL

Emre Berke Ay; Berat Madenci

Makale detayları

EFFECT OF CUTTING PARAMETERS ON SURFACE ROUGHNESS IN MILLING S355J2+N STEEL USING CARBIDE TOOL

Yazarlar:

Emre Berke Ay | Berat Madenci

Yayıncı:

Süleyman Demirel University

Ana Başlıklar:

İmalat Süreçleri ve Teknolojileri

Dergi:

Mühendislik Bilimleri ve Tasarım Dergisi Vol.12 Issue 4, pp.603-615

Belge Tipi:

Makale

Yayın Tarihi:

12/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001334894

pISSN:

1308-6693

Anahtar kelimeler:

Özet:

 In this study, the variation of surface roughness during the milling process of S355J2N ST52-3N steel using different cutting parameters was investigated. The aim of this research was to determine the optimal cutting parameters for low surface roughness. Without the use of coolant, chip removal operations were performed using milling method at five different cutting speeds 90, 105, 120, 135, and 150 mmin, three different feed rates per tooth 0,08  0,12, and 0,16 mmtooth, and two different cutting depths 0.5 - 1 mm. The effects of the determined cutting variables on surface roughness value were investigated to determine the best cutting parameters. The most suitable surface roughness value was observed at a cutting depth of 0.5 mm, cutting speed of 135 mmin, feed rate per tooth of 0.08 mm, with a value of 0.34 µm. The worst surface roughness value was observed for a cutting depth of 1 mm, cutting speed of 150 mmin, and feed rate per tooth of 0.16 mm, with a value of 2.99 µm. The surface roughness value decreased as the cutting speed increased. However, when the feed rate increased, increases in surface roughness value were observed. It has been observed that this situation is caused by cutting tool wear.

 In this study, the variation of surface roughness during the milling process of S355J2N ST52-3N steel using different cutting parameters was investigated. The aim of this research was to determine the optimal cutting parameters for low surface roughness. Without the use of coolant, chip removal operations were performed using milling method at five different cutting speeds 90, 105, 120, 135, and 150 mmin, three different feed rates per tooth 0,08  0,12, and 0,16 mmtooth, and two different cutting depths 0.5 - 1 mm. The effects of the determined cutting variables on surface roughness value were investigated to determine the best cutting parameters. The most suitable surface roughness value was observed at a cutting depth of 0.5 mm, cutting speed of 135 mmin, feed rate per tooth of 0.08 mm, with a value of 0.34 µm. The worst surface roughness value was observed for a cutting depth of 1 mm, cutting speed of 150 mmin, and feed rate per tooth of 0.16 mm, with a value of 2.99 µm. The surface roughness value decreased as the cutting speed increased. However, when the feed rate increased, increases in surface roughness value were observed. It has been observed that this situation is caused by cutting tool wear.

 In this study, the variation of surface roughness during the milling process of S355J2N ST52-3N steel using different cutting parameters was investigated. The aim of this research was to determine the optimal cutting parameters for low surface roughness. Without the use of coolant, chip removal operations were performed using milling method at five different cutting speeds 90, 105, 120, 135, and 150 mmin, three different feed rates per tooth 0,08  0,12, and 0,16 mmtooth, and two different cutting depths 0.5 - 1 mm. The effects of the determined cutting variables on surface roughness value were investigated to determine the best cutting parameters. The most suitable surface roughness value was observed at a cutting depth of 0.5 mm, cutting speed of 135 mmin, feed rate per tooth of 0.08 mm, with a value of 0.34 µm. The worst surface roughness value was observed for a cutting depth of 1 mm, cutting speed of 150 mmin, and feed rate per tooth of 0.16 mm, with a value of 2.99 µm. The surface roughness value decreased as the cutting speed increased. However, when the feed rate increased, increases in surface roughness value were observed. It has been observed that this situation is caused by cutting tool wear.

 Bu çalışmada, S355J2N ST52-3N çeliğinin farklı kesme parametreleri kullanılarak frezelenmesi işleminde yüzey pürüzlülüklerinin değişimi incelenmiştir. Bu araştırma ile düşük yüzey pürüzlülükleri için ideal kesme parametrelerinin belirlenmesi amaçlanmıştır. Soğutma sıvısı kullanılmadan 5 ayrı kesme hızı 90, 105, 120, 135 ve 150 mdak, diş başına belirlenen 3 ayrı ilerleme hızı 0,08 - 0,12 ve 0,16 mmdiş ve iki ayrı kesme derinliği0,5 - 1 mm değerlerinde frezeleme yöntemiyle talaş kaldırma işlemi gerçekleştirilmiştir. Belirlenen kesme değişkenlerinin yüzey pürüzlülük değeri üzerinde yaptığı etkiler araştırılarak en iyi kesme parametreleri belirlenmeye çalışılmıştır. Yüzey pürüzlülüğündeki en uygun değer 0,5 mm kesme derinliği değerinde, 135 mdak kesme hızı değerinde, 0,08 mmdiş ilerleme hızında, 0,34 µm olarak gözlemlenmiştir. En kötü yüzey pürüzlülük değeri ise 1 mm kesme derinliği değerinde, 150 mdak kesme hızında 0,16 mmdiş ilerleme hızı için, 2,99 µm olarak gözlemlenmiştir. Yüzey pürüzlülük değeri kesme hızı değeri yükseldikçe azalmıştır. Fakat ilerleme hızı arttığında ise yüzey pürüzlülüğü değerinde artışların görüldüğü gözlemlenmiştir. Gözlemlenen bu durumun kesici takım aşınmasından kaynaklandığı gözlemlenmiştir.

Makale detayları

EFFECT OF CUTTING PARAMETERS ON SURFACE ROUGHNESS IN MILLING S355J2+N STEEL USING CARBIDE TOOL

Yazarlar:

Emre Berke Ay | Berat Madenci

Yayıncı:

Süleyman Demirel University

Ana Başlıklar:

İmalat Süreçleri ve Teknolojileri

Dergi:

Mühendislik Bilimleri ve Tasarım Dergisi Vol.12 Issue 4, pp.603-615

Belge Tipi:

Makale

Yayın Tarihi:

12/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001334894

pISSN:

1308-6693

Surface Roughness

S355J2+N

Cutting ParametersYüzey Pürüzlülüğü

S355J2+N

Kesme Parametreleri

Sayı

Makale detayları

EFFECT OF CUTTING PARAMETERS ON SURFACE ROUGHNESS IN MILLING S355J2+N STEEL USING CARBIDE TOOL

Yazarlar: Emre Berke Ay | Berat Madenci

Yayıncı: Süleyman Demirel University

Ana Başlıklar: İmalat Süreçleri ve Teknolojileri

Dergi: Mühendislik Bilimleri ve Tasarım Dergisi Vol.12 Issue 4, pp.603-615

Belge Tipi: Makale

Yayın Tarihi: 12/2024

Belge Dili: Türkçe

Document ID (Org No.): 2001334894

pISSN: 1308-6693

Surface Roughness

S355J2+N

Cutting ParametersYüzey Pürüzlülüğü

S355J2+N

Kesme Parametreleri

Sayı

Yazarlar:

Emre Berke Ay | Berat Madenci

Yayıncı:

Süleyman Demirel University

Ana Başlıklar:

İmalat Süreçleri ve Teknolojileri

Dergi:

Mühendislik Bilimleri ve Tasarım Dergisi Vol.12 Issue 4, pp.603-615

Belge Tipi:

Makale

Yayın Tarihi:

12/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001334894

pISSN:

1308-6693