Digital Transformation in Production and Warehouse Management Systems and its Application in a That Performs Machining

Burak Çakır; Süleyman Ersöz; Ahmet Kürşad Türker; Adnan Aktepe

Makale detayları

Digital Transformation in Production and Warehouse Management Systems and its Application in a That Performs Machining

Yazarlar:

Burak Çakır | Süleyman Ersöz | Ahmet Kürşad Türker | Adnan Aktepe

Yayıncı:

Kirikkale University

Ana Başlıklar:

Industrial Engineering

Dergi:

International Journal of Engineering Research and Development Vol.16 Issue 1, pp.394-415

Belge Tipi:

Makale

Yayın Tarihi:

1/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001310757

pISSN:

1308-5506

Anahtar kelimeler:

Özet:

 The systemic transformation in which rapidly advancing technological developments, innovations in process management and changes in working conditions are integrated with each other is called digital transformation. Within this transformation, the use of technologies such as the Internet of Things, cloud computing, artificial intelligence, virtual reality, barcode and RFID has become important for businesses. Due to changing market conditions and consumer demands, it has become mandatory for businesses to keep up with the market and increase the level of competition. Within the scope of this study, a digital transformation system has been designed in a company that produces tractor shafts in Sincan Organized Industry Zone, to control the production line, to follow the production stages, to ensure proceeding to the next station without waiting time, to increase personnel and machine efficiency, to reduce the amount of wastage, to carry out predictive maintenance activities by analyzing the reasons for downtime, to make warehouse control more reliable and faster. Thanks to this system, it is possible to instantly intervene in possible problems, to place the products that have been produced and arrived at the warehouse area on the shelves, and to share the information systematically with all users. A production management system has been developed that allows operators to approve job start, job finish, stop start, stop stop, produced and scrapped materials on a digital screen, with barcode labels for raw materials and barcode readers, industrial computers and handheld terminals at the stations. With the developed system, it is aimed to reduce error rates by real-time stock and production tracking.

 The systemic transformation in which rapidly advancing technological developments, innovations in process management and changes in working conditions are integrated with each other is called digital transformation. Within this transformation, the use of technologies such as the Internet of Things, cloud computing, artificial intelligence, virtual reality, barcode and RFID has become important for businesses. Due to changing market conditions and consumer demands, it has become mandatory for businesses to keep up with the market and increase the level of competition. Within the scope of this study, a digital transformation system has been designed in a company that produces tractor shafts in Sincan Organized Industry Zone, to control the production line, to follow the production stages, to ensure proceeding to the next station without waiting time, to increase personnel and machine efficiency, to reduce the amount of wastage, to carry out predictive maintenance activities by analyzing the reasons for downtime, to make warehouse control more reliable and faster. Thanks to this system, it is possible to instantly intervene in possible problems, to place the products that have been produced and arrived at the warehouse area on the shelves, and to share the information systematically with all users. A production management system has been developed that allows operators to approve job start, job finish, stop start, stop stop, produced and scrapped materials on a digital screen, with barcode labels for raw materials and barcode readers, industrial computers and handheld terminals at the stations. With the developed system, it is aimed to reduce error rates by real-time stock and production tracking.

 The systemic transformation in which rapidly advancing technological developments, innovations in process management and changes in working conditions are integrated with each other is called digital transformation. Within this transformation, the use of technologies such as the Internet of Things, cloud computing, artificial intelligence, virtual reality, barcode and RFID has become important for businesses. Due to changing market conditions and consumer demands, it has become mandatory for businesses to keep up with the market and increase the level of competition. Within the scope of this study, a digital transformation system has been designed in a company that produces tractor shafts in Sincan Organized Industry Zone, to control the production line, to follow the production stages, to ensure proceeding to the next station without waiting time, to increase personnel and machine efficiency, to reduce the amount of wastage, to carry out predictive maintenance activities by analyzing the reasons for downtime, to make warehouse control more reliable and faster. Thanks to this system, it is possible to instantly intervene in possible problems, to place the products that have been produced and arrived at the warehouse area on the shelves, and to share the information systematically with all users. A production management system has been developed that allows operators to approve job start, job finish, stop start, stop stop, produced and scrapped materials on a digital screen, with barcode labels for raw materials and barcode readers, industrial computers and handheld terminals at the stations. With the developed system, it is aimed to reduce error rates by real-time stock and production tracking.

 Hızla ilerleyen teknolojik gelişmeler, süreç yönetiminde yenilikler ve çalışma koşullarındaki değişimlerin birbirine entegre olduğu sistemsel dönüşüm dijital dönüşüm olarak adlandırılmaktadır. Bu dönüşüm içerisinde nesnelerin interneti, bulut bilişim, yapay zekâ, sanal gerçeklik, barkod ve RFID gibi teknolojilerin kullanımı işletmeler için önem arz eden hale gelmiştir. Değişen pazar şartları ve tüketici talepleri nedeniyle pazara ayak uydurmak, rekabet düzeyini artırmak işletmeler için zorunlu hale gelmiştir. Bu çalışma kapsamında Sincan Organize Sanayi Bölgesinde traktör şaftı üretimi yapan bir firmada üretim hattını kontrol etmek, üretim aşamalarının takibini gerçekleştirmek, bir sonraki istasyona bekleme süresi olmadan sevkini sağlamak, personel ve makine verimliliğini artırmak, fire miktarlarını azaltmak, duruş sebeplerini analiz ederek kestirimci bakım faaliyetlerini yapmak, depo kontrolünü daha güvenilir ve hızlı yapmak amacıyla bir dijital dönüşüm sistemi tasarlanmıştır. Bu sistem sayesinde olası sorunlara anlık müdahale edebilme, üretimi biten ve depo sahasına gelen ürünleri raflarına yerleştirme ve bilgilerin sistemsel olarak anlık tüm kullanıcılarla paylaşılması sağlanmıştır. Hammaddeler için barkod etiketleri, istasyonlarda ise barkod okuyucu, endüstriyel bilgisayar ve el terminalleri ile operatörlerin iş başlama, iş bitiş, duruş başlama, duruş bitiş, üretilen ve hurdaya ayrılan malzemelere dijital ekranda onay verilebilen bir üretim yönetim sistemi geliştirilmiştir. Geliştirilen sistem ile anlık stok ve üretim takibi gerçekleştirilerek hata oranlarının azaltılması amaçlanmıştır.

Makale detayları

Digital Transformation in Production and Warehouse Management Systems and its Application in a That Performs Machining

Yazarlar:

Burak Çakır | Süleyman Ersöz | Ahmet Kürşad Türker | Adnan Aktepe

Yayıncı:

Kirikkale University

Ana Başlıklar:

Industrial Engineering

Dergi:

International Journal of Engineering Research and Development Vol.16 Issue 1, pp.394-415

Belge Tipi:

Makale

Yayın Tarihi:

1/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001310757

pISSN:

1308-5506

Barcode

Warehouse Management System

Digital Transformation

Production Management SystemBarkod

Depo Yönetim Sistemi

Dijital Dönüşüm

Üretim Yönetim Sistemi

Sayı

Makale detayları

Yazarlar: Burak Çakır | Süleyman Ersöz | Ahmet Kürşad Türker | Adnan Aktepe

Yayıncı: Kirikkale University

Ana Başlıklar: Industrial Engineering

Dergi: International Journal of Engineering Research and Development Vol.16 Issue 1, pp.394-415

Belge Tipi: Makale

Yayın Tarihi: 1/2024

Belge Dili: Türkçe

Document ID (Org No.): 2001310757

pISSN: 1308-5506

Sayı

Yazarlar:

Burak Çakır | Süleyman Ersöz | Ahmet Kürşad Türker | Adnan Aktepe

Yayıncı:

Kirikkale University

Ana Başlıklar:

Industrial Engineering

Dergi:

International Journal of Engineering Research and Development Vol.16 Issue 1, pp.394-415

Belge Tipi:

Makale

Yayın Tarihi:

1/2024

Belge Dili:

Türkçe

Document ID (Org No.):

2001310757

pISSN:

1308-5506