Four-Axis Stepper Motor Position Controlled Manufacturing Process  Design: Hardware, Software and Application

Burcu Keskin; İlyas Eminoğlu

Makale detayları

Four-Axis Stepper Motor Position Controlled Manufacturing Process Design: Hardware, Software and Application

Yazarlar:

Burcu Keskin | İlyas Eminoğlu

Yayıncı:

Afyon Kocatepe University

Ana Başlıklar:

Elektrik Mühendisliği

Dergi:

Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi Vol.23 Issue 2, pp.380-394

Belge Tipi:

Makale

Yayın Tarihi:

3/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001288768

pISSN:

2149-3367

Anahtar kelimeler:

Özet:

 Hands-on training gives engineering students the ability to find solutions when faced with a real problem. In addition to theoretical courses offered in Control Systems branch of the Electrical and Electronics Engineering department, education should be supported practically. In the control laboratory, a four-step motor servo-capable training setup was conceptually fictionalized, designed, manufactured and operated in order to show the students the components and operation of a motion control process working with the step motors. The motion-controlled training setup, which simulates the manufacturing process of welding, drilling, and screwing etc. is designed to be controlled by both a microcontroller and a programmable logic controller PLC. In this study, the training set was controlled by using PLC. The training setup will provide the students studying in the control systems laboratory to gain experience in the servo controlled manufacturing process, stepper motors, drivers, belt and pulley structure, screw shafts, power supplies, limit switches, optical position sensors, developing algorithm, PLC programming, position control. As a result, the training set will contribute to the students handson experience in the control systems laboratory.

 Hands-on training gives engineering students the ability to find solutions when faced with a real problem. In addition to theoretical courses offered in Control Systems branch of the Electrical and Electronics Engineering department, education should be supported practically. In the control laboratory, a four-step motor servo-capable training setup was conceptually fictionalized, designed, manufactured and operated in order to show the students the components and operation of a motion control process working with the step motors. The motion-controlled training setup, which simulates the manufacturing process of welding, drilling, and screwing etc. is designed to be controlled by both a microcontroller and a programmable logic controller PLC. In this study, the training set was controlled by using PLC. The training setup will provide the students studying in the control systems laboratory to gain experience in the servo controlled manufacturing process, stepper motors, drivers, belt and pulley structure, screw shafts, power supplies, limit switches, optical position sensors, developing algorithm, PLC programming, position control. As a result, the training set will contribute to the students handson experience in the control systems laboratory.

 Hands-on training gives engineering students the ability to find solutions when faced with a real problem. In addition to theoretical courses offered in Control Systems branch of the Electrical and Electronics Engineering department, education should be supported practically. In the control laboratory, a four-step motor servo-capable training setup was conceptually fictionalized, designed, manufactured and operated in order to show the students the components and operation of a motion control process working with the step motors. The motion-controlled training setup, which simulates the manufacturing process of welding, drilling, and screwing etc. is designed to be controlled by both a microcontroller and a programmable logic controller PLC. In this study, the training set was controlled by using PLC. The training setup will provide the students studying in the control systems laboratory to gain experience in the servo controlled manufacturing process, stepper motors, drivers, belt and pulley structure, screw shafts, power supplies, limit switches, optical position sensors, developing algorithm, PLC programming, position control. As a result, the training set will contribute to the students handson experience in the control systems laboratory.

 Uygulamalı eğitim, mühendislik öğrencilerinin gerçek bir sorunla karşı karşıya kaldıklarında problemlere çözüm getirebilme kabiliyeti kazandırmaktadır. Elektrik Elektronik Mühendisliği Kontrol ve Kumanda alt bölümünde verilen teorik derslerin yanında eğitimin uygulamalı olarak da desteklenmesi gerekmektedir. Kontrol laboratuvarında öğrencilere adım motor ile çalışan konumpozisyon denetimli bir prosesin bileşenlerini ve işleyişini gösterebilmek amacı ile dört adım motorlu servo kabiliyetli eğitim seti kavramsal olarak kurgulanıp, tasarlanıp, imal edilip, çalıştırılmıştır. Kaynak yapma, delme, vidalama gibi ardışık işlemlerin üretim sürecini temsil eden konumpozisyon denetimli eğitim seti hem mikrodenetleyici hem programlanabilir mantık denetleyicisi PLC ile çalışacak şekilde tasarlanmıştır. Bu çalışmada eğitim setinin konumpozisyon denetimi PLC kullanılarak yapılmıştır. Eğitim seti kontrol sistemleri laboratuvarında öğrenim gören öğrencilere konumpozisyon denetim prosesinde yer alan, adım motorları, sürücüleri, kayış kasnak yapısı, vidalı miller, güç kaynakları, sınır anahtarları, optik konum algılayıcılar, algoritma çıkarma, merdiven diyagramına çevirme ve konumpozisyon denetimi hakkında deneyim kazanmalarını sağlayacaktır. Böylece eğitim seti kontrol sistemleri laboratuvarında öğrenim gören öğrencilerin birinci elden uygulamalı deneyim edinmelerine katkıda bulunacaktır.

Makale detayları

Four-Axis Stepper Motor Position Controlled Manufacturing Process Design: Hardware, Software and Application

Yazarlar:

Burcu Keskin | İlyas Eminoğlu

Yayıncı:

Afyon Kocatepe University

Ana Başlıklar:

Elektrik Mühendisliği

Dergi:

Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi Vol.23 Issue 2, pp.380-394

Belge Tipi:

Makale

Yayın Tarihi:

3/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001288768

pISSN:

2149-3367

Training setup

Step motor

Motion Control

PLC

Servo controlled process

DesignEğitim seti

Adım motor

Hareket denetimi

PLC

Tasarım

Sayı

Makale detayları

Yazarlar: Burcu Keskin | İlyas Eminoğlu

Yayıncı: Afyon Kocatepe University

Ana Başlıklar: Elektrik Mühendisliği

Dergi: Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi Vol.23 Issue 2, pp.380-394

Belge Tipi: Makale

Yayın Tarihi: 3/2023

Belge Dili: Türkçe

Document ID (Org No.): 2001288768

pISSN: 2149-3367

Sayı

Yazarlar:

Burcu Keskin | İlyas Eminoğlu

Yayıncı:

Afyon Kocatepe University

Ana Başlıklar:

Elektrik Mühendisliği

Dergi:

Afyon Kocatepe Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi Vol.23 Issue 2, pp.380-394

Belge Tipi:

Makale

Yayın Tarihi:

3/2023

Belge Dili:

Türkçe

Document ID (Org No.):

2001288768

pISSN:

2149-3367